LT1683
APPLICATIONS INFORMATION
So, given the turns ratio, primary inductance and cur-
rent, the transformer can be designed. The design of the
transformer will require analyzing the power losses of the
transformer and making necessary adjustments.
Most transformer companies can assist you with designing
an optimal solution. For instance Midcom, Inc. (1-800-
643-2661). Linear Technology’s application group can
also help.
As an example say we are designing a 48V ±20% to 5V
100kHz converter with 2A output and 500mA ripple. Then
starting with a guess for the on voltage of the MOSFET
plus sense resistor of 0.5V and VF of 0.5V:
N
=
88%
•
5 + 0.5
(48 • 80%
−
0.5)
=
1
6.1
For continuous operation at IOUT(MIN) = IOUT(MAX)/4,
inductor ripple (the same as output ripple):
∆IL
=
2
•
2A
4
=
1A
The duty cycle for nominal input is:
( ) DCNOM = 2 •N
VOUT + VF
VIN(NOM) −ISW
• RON
=
5.5
2
6.1
•
47.5
=
35.3%
Then:
L = (5+ 0.5) •(1− 2 • 35.3%) = 16µH
1A • 100kHz
Off-the-shelf components can be used for this inductor.
Say we choose a 22µH inductor, then ripple current at
maximum input (DC = 29.1%) is:
∆IL
=
(5
+
0.5) •(1− 2 • 29.1%)
22µF • 100kHz
=
1.03A
The maximum inductor current is:
IL(MAX )
=
2A
+
1.03A
2
=
2.52A
Primary inductance should be greater than:
LPRI = 5 • 22µH • 6.12 = 4.1mH
The secondary inductance would then be:
4.1mH/6.12 = 110µH
The magnetizing ripple current is approximately:
∆IMAG =
1
5.5
= 81mA
• 4.1mH • 100kHz
6.1
Peak switch current is:
ISW (PEAK )
=
1•
6.1
2.51A
+
81mA
=
494mA
Note that you can discern your magnetizing ripple by
looking at the reflected inductance ripple and subtracting
it from the switch current ripple.
∆IMAG = ∆ISW – N • IL
The max ripple current on the switch is:
∆ISW(MAX
)
=
1.03A
6.1
+
81mA
=
0.25A
Knowing the peak switch current we can go back and
iterate with a more accurate switch-on voltage. We
would have to know the RON of the FET. In our case our
assumptions of a 0.5V switch-on voltage is valid for
RON + RSENSE < 1Ω.
Capacitors
Correct choice of input and output capacitors is very
important to low noise switcher performance. Push-pull
topologies and other low noise topologies will in general
have continuous currents, which reduce the requirements
1683fd
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