ISL6251, ISL6251A
capacitor is 10m and battery impedance is raised to 2 with a
bead, then only 0.5% of the ripple current will flow in the battery.
MOSFET Selection
The Notebook battery charger synchronous buck converter has
the input voltage from the AC adapter output. The maximum AC
adapter output voltage does not exceed 25V. Therefore, 30V logic
MOSFET should be used.
The high side MOSFET must be able to dissipate the conduction
losses plus the switching losses. For the battery charger
application, the input voltage of the synchronous buck converter
is equal to the AC adapter output voltage, which is relatively
constant. The maximum efficiency is achieved by selecting a
high side MOSFET that has the conduction losses equal to the
switching losses. Ensure that ISL6251, ISL6251A LGATE gate
driver can supply sufficient gate current to prevent it from
conduction, which is due to the injected current into the drain-to-
source parasitic capacitor (Miller capacitor Cgd), and caused by
the voltage rising rate at phase node at the time instant of the
high-side MOSFET turning on; otherwise, cross-conduction
problems may occur. Reasonably slowing turn-on speed of the
high-side MOSFET by connecting a resistor between the BOOT pin
and gate drive supply source, and the high sink current capability
of the low-side MOSFET gate driver help reduce the possibility of
cross-conduction.
For the high-side MOSFET, the worst-case conduction losses
occur at the minimum input voltage:
PQ1,Conduction
VOUT
VIN
I
2
BAT
RDSON
(EQ. 14)
The optimum efficiency occurs when the switching losses equal
the conduction losses. However, it is difficult to calculate the
switching losses in the high-side MOSFET since it must allow for
difficult-to-quantify factors that influence the turn-on and turn-off
times. These factors include the MOSFET internal gate
resistance, gate charge, threshold voltage, stray inductance, pull-
up and pull-down resistance of the gate driver. The following
switching loss calculation provides a rough estimate.
PQ1,Switching
1
2
VINILV
fs
Qgd
Ig ,source
1
2
VINILP
fs
Qgd
Ig ,sin k
QrrVIN fs
(EQ. 15)
Where Qgd: drain-to-gate charge, Qrr: total reverse recovery
charge of the body-diode in low side MOSFET, ILV: inductor valley
current, ILP: Inductor peak current, Ig,sink and Ig,source are the
peak gate-drive source/sink current of Q1, respectively.
To achieve low switching losses, it requires low drain-to-gate
charge Qgd. Generally, the lower the drain-to-gate charge, the
higher the on-resistance. Therefore, there is a trade-off between
the on-resistance and drain-to-gate charge. Good MOSFET
selection is based on the Figure of Merit (FOM), which is a
product of the total gate charge and on-resistance. Usually, the
smaller the value of FOM, the higher the efficiency for the same
application.
For the low-side MOSFET, the worst-case power dissipation
occurs at minimum battery voltage and maximum input voltage:
PQ2
1
VOUT
VIN
I
2
BAT
RDSON
(EQ. 16)
Choose a low-side MOSFET that has the lowest possible on-
resistance with a moderate-sized package like the SO-8 and is
reasonably priced. The switching losses are not an issue for the
low side MOSFET because it operates at zero-voltage-switching.
Choose a Schottky diode in parallel with low-side MOSFET Q2
with a forward voltage drop low enough to prevent the low-side
MOSFET Q2 body-diode from turning on during the dead time.
This also reduces the power loss in the high-side MOSFET
associated with the reverse recovery of the low-side MOSFET Q2
body diode.
As a general rule, select a diode with DC current rating equal to
one-third of the load current. One option is to choose a combined
MOSFET with the Schottky diode in a single package. The
integrated packages may work better in practice because there
is less stray inductance due to a short connection. This Schottky
diode is optional and may be removed if efficiency loss can be
tolerated. In addition, ensure that the required total gate drive
current for the selected MOSFETs should be less than 24mA. So,
the total gate charge for the high-side and low-side MOSFETs is
limited by Equation 17:
QGATE
IGATE
fs
(EQ. 17)
Where IGATE is the total gate drive current and should be less
than 24mA. Substituting IGATE = 24mA and fs = 300kHz into the
above equation yields that the total gate charge should be less
than 80nC. Therefore, the ISL6251, ISL6251A easily drives the
battery charge current up to 10A.
Input Capacitor Selection
The input capacitor absorbs the ripple current from the
synchronous buck converter, which is given by Equation 18:
Irms IBAT
VOUT VIN VOUT
VIN
(EQ. 18)
This RMS ripple current must be smaller than the rated RMS
current in the capacitor datasheet. Non-tantalum chemistries
(ceramic, aluminum, or OSCON) are preferred due to their
resistance to power-up surge currents when the AC adapter is
plugged into the battery charger. For Notebook battery charger
applications, it is recommend that ceramic capacitors or polymer
capacitors from Sanyo be used due to their small size and
reasonable cost.
Table 2 shows the component lists for the typical application
circuit in Figure 12.
TABLE 2. COMPONENT LIST
PARTS
PART NUMBERS AND MANUFACTURER
C1, C10 10F/25V ceramic capacitor, Taiyo Yuden
TMK325 MJ106MY X5R (3.2x2.5x1.9mm)
C2, C4, C8 0.1F/50V ceramic capacitor
FN9202 Rev 3.00
March 13, 2014
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