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HSDL-3208-021 Ver la hoja de datos (PDF) - Avago Technologies

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HSDL-3208-021 Datasheet PDF : 22 Pages
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Recommended Reflow Profile
230
200
183
170
150
R2
125
100
R1
MAX. 245°C
R3
R4
90 sec.
MAX.
ABOVE
183°C
R5
50
25
0
50
100
150
200
250
300
P1
HEAT
UP
t-TIME (SECONDS)
P2
SOLDER PASTE DRY
P3
SOLDER
REFLOW
P4
COOL
DOWN
Figure 15. Reflow graph.
Process Zone
Heat Up
Solder Paste Dry
Solder Reflow
Cool Down
Symbol
P1, R1
P2, R2
P3, R3
P3, R4
P4, R5
∆T
25°C to 160°C
160°C to 200°C
200°C to 255°C (260°C at 10 seconds max.)
255°C to 200°C
200°C to 25°C
Maximum ∆T/∆time
4°C/s
0.5°C/s
4°C/s
–6°C/s
–6°C/s
The reflow profile is a straight-
line representation of a nominal
temperature profile for a
convective reflow solder process.
The temperature profile is divided
into four process zones, each
with different ∆T/∆time tempera-
ture change rates. The ∆T/∆time
rates are detailed in the above
table. The temperatures are
measured at the component to
printed circuit board connections.
In process zone P1, the PC
board and HSDL-3208 castella-
tion pins are heated to a
temperature of 160°C to activate
the flux in the solder paste. The
temperature ramp up rate, R1, is
limited to 4°C per second to allow
for even heating of both the PC
board and HSDL-3208
castellations.
Process zone P2 should be of
sufficient time duration (60 to
120 seconds) to dry the solder
paste. The temperature is raised
to a level just below the liquidus
point of the solder, usually 200°C
(392°F).
Process zone P3 is the solder
reflow zone. In zone P3, the
temperature is quickly raised
above the liquidus point of solder
to 255°C (491°F) for optimum
results. The dwell time above the
liquidus point of solder should be
between 20 and 60 seconds. It
usually takes about 20 seconds to
assure proper coalescing of the
solder balls into liquid solder and
the formation of good solder
connections. Beyond a dwell time
of 60 seconds, the intermetallic
growth within the solder
connections becomes excessive,
resulting in the formation of weak
and unreliable connections. The
temperature is then rapidly
reduced to a point below the
solidus temperature of the solder,
usually 200°C (392°F), to allow
the solder within the connections
to freeze solid.
Process zone P4 is the cool
down after solder freeze. The
cool down rate, R5, from the
liquidus point of the solder to
25°C (77°F) should not exceed
6°C per second maximum. This
limitation is necessary to allow
the PC board and HSDL-3208
castellations to change
dimensions evenly, putting
minimal stresses on the HSDL-
3208 transceiver.
11

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